The global demand for efficient and sustainable red palm oil production continues to surge. QIE Group’s 2000 tons per day (TPD) red palm oil processing equipment addresses this with cutting-edge intelligent automation and energy-saving technologies. To help procurement managers and technical leaders make informed decisions, we’ve analyzed the ten most frequently raised questions by overseas clients — unpacking details from raw material cleaning to packaging compliance.
The cleaning system integrates multi-level sieving, magnetic separation, and water washing to remove impurities such as fibers, stones, and metals with an efficiency rate exceeding 98%. This pre-treatment is vital to guarantee downstream process stability and oil quality compliance with international food safety standards.
Utilizing advanced screw presses and continuous sterilization technology, the system achieves oil extraction rates of up to 23%. The optimized temperature and pressure controls reduce oil loss while maintaining nutrient integrity, supported by real-time data monitoring.
The equipment features PLC-based intelligent control systems with touchscreen interfaces, allowing operators to monitor parameters such as temperature, pressure, flow rate, and machine performance remotely. Automated fault alarms and predictive maintenance modules reduce downtime by up to 30%.
QIE Group incorporates high-efficiency motors and heat recovery units which recycle up to 35% of thermal energy generated during sterilization and drying phases. Industry benchmarks indicate a potential operational cost reduction up to 20% compared to conventional systems.
Yes, wastewater treatment and solid residue management modules conform to EU and ASEAN environmental standards, significantly minimizing pollution footprint. Proven emission control systems and waste-to-energy conversion options support sustainability commitments.
Absolutely. The modular design allows adaptation to feedstock variability—whether fresh fruit bunches or kernel processing. Adjustable screw press speeds and sterilization times ensure maximum yield regardless of input type.
Customized packaging lines support flexible filling volumes with labeling templates designed to meet FDA, EU, and Middle East certification requirements. Clients receive guidance on legal compliance for ingredient listing, batch codes, and traceability labeling.
The global after-sales team offers 24/7 remote support, on-site maintenance, and training sessions tailored to client production schedules. Warranty covers critical components for 18 months with options for extended service agreements enhancing uptime and ROI.
Pilot installations in Indonesia and Malaysia report energy savings up to 18% annually, with processing throughput consistently meeting 2000 TPD benchmarks. Customer feedback highlights ease of operation and consistent oil quality above 95% purity standards.
Key Metric | Target Value | Industry Benchmark |
---|---|---|
Daily Throughput | 2000 tons | 1800-2200 tons |
Oil Extraction Rate | 23% | 20-24% |
Energy Consumption | 0.45 kWh/kg | 0.5-0.6 kWh/kg |
Q1: How quickly can the equipment be installed and commissioned?
A1: Typical installation and commissioning take 90-120 days, subject to site readiness and customization requirements.
Q2: Is operator training included in the package?
A2: Yes, comprehensive training sessions covering operation, maintenance, and troubleshooting are provided both onsite and remotely.
Q3: Can the system integrate with existing plant infrastructure?
A3: Modular design and flexible interfaces allow seamless integration with legacy systems, reducing transition downtime.
Which feature impacts your red palm oil production goals most? Is it energy efficiency, automated controls, or packaging compliance? Share your priority via the contact form to get a customized solution mapping.
Ready to accelerate your red palm oil production with QIE Group’s 2000 TPD equipment and achieve sustainable growth? Connect with us today for expert consultation and bespoke project guidance.